FAI Builder Pro

FAI Builder Pro "Friends don't let friends have weak processes".

By OTTO SYSTEMS-LLC | Modernize Your Engineering Workflow

FAI Builder Pro is a digital First Article Inspection building tool designed specifically to enhance the Integrated Product Development Process. For Product, Manufacturing, and Quality Engineers, processing engineering prints and generating First Article Inspection (FAI) reports is traditionally a manual, error-prone, and time-consuming task.

FAI Builder Pro modernizes this workflow by automating tedious math, enforcing standardization across the shop floor, and integrating risk management directly into the ballooning process.

Here is how FAI Builder Pro solves common engineering pain points:

• Digital Print Parsing & Metadata Stamping

  • The Feature: Load any PDF print directly into your browser and digitally extract and stamp Part Number, Revision, and Supplier data.

  • The Benefit: Eliminates messy red-pen markups and clunky, non-engineering PDF editors, ensuring clean, legible documents with perfect traceability.

• Smart Ballooning & Instant Re-Sequencing

  • The Feature: An intuitive "Click-to-Balloon" interface with built-in Manual Sort and Auto Renumber capabilities.

  • The Benefit: Missed a characteristic? Just drop a new balloon. The software instantly restructures the numerical sequence on the PDF and reorganizes the data tables—no erasing, no confusing "14a, 14b" numbering schemes, and zero manual rework.

• Automated Limit Math

  • The Feature: Dynamically parses nominal dimensions and tolerance strings (bilateral, unilateral, limits, GD&T, and basic dimensions) to automatically calculate exact Upper and Lower Limits.

  • The Benefit: Eliminates basic arithmetic errors during manual calculations, preventing non-conforming parts from being accidentally accepted.

• Risk Mitigation via Guard Banding

  • The Feature: Built-in gage selection (Calipers, CMM, etc.) that automatically subtracts the tool's known uncertainty from the design limits to generate tighter "Processed Limits."

  • The Benefit: The shop floor inspects to these tighter limits, mathematically ensuring measurement errors cannot result in passing a bad part.

• Standardized Shop Floor Instructions

  • The Feature: Dictate exactly how features must be measured by assigning Criticality Scores (1-5), defining specific inspection instructions, setting sampling plans (e.g., AQL 1.0 vs 100%), and toggling between Variable and Attribute data.

  • The Benefit: Removes ambiguity for inspectors on the floor, preventing misinterpretations of complex GD&T callouts and ensuring consistent data collection.

• Custom Report Generation

  • The Feature: Acts as a single source of truth to instantly compile balloon data into standardized tables (Criticality Assessments, Inspection Instructions, FAI Reports).

  • The Benefit: Export dynamically generated tables to multi-page PDFs (with the ballooned print appended).

• 100% Secure, Offline Project Management

  • The Feature: A fully client-side application where no blueprint data is ever transmitted over the network. Save working states locally.

  • The Benefit: Ensures absolute data security and compliance with strict data governance policies, while allowing engineers to instantly resume complex projects right where they left off.

Support or Inquiries

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Email

support@ottosystems.cc

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